SYSTEM DESCRIPTION
1/07
A. Design Requirements:
1. Extruded aluminum members with a system of alternate serrations for attachment of exterior glass
retainers with screw less thermal glazing assembly to secure glazing caps.
2. Condensation guttering system integral with sun room framing members for positive drainage of condensation.
3. Flush glazed exterior horizontal joints with field applied structural silicone or fully capped system.
4. Full silicone wet seals along both
sides of all exterior glass retainers.
B. Performance Requirements
1. Structural Members: Of sufficient sizes to support design loads as prescribed by governing building codes.
2. The deflection of the framing member in a direction normal to the plane of glass when subjected to uniform load deflection
test in accordance with ASTM E330, and per the above- specified loads, shall not exceed L 1/175.
3. The deflection of a framing member in a direction parallel to the plane of glass, when carrying its full dead lad, shall not
exceed an amount which will reduce the glass or panel bite below 75% of the design dimension and the member shall
have a 1/8" minimum clearance between itself and the edge of the fixed panel, glass or component immediately adjacent,
nor shall it impair the function of or damage any joint seals.
4. Water Penetration: No water
penetration shall occur when the system is tested in
accordance
with ASTM E331 using a differential static pressure of 20% of the inward
acting
design wind load pressure, but not less than 12psf. Water penetration is defined
as the
appearance of uncontrolled water other than condensation on the interior
surface of
any part
of the sun room.
a. Drain water penetrating at joints,
as well as condensation occurring within the
system to exterior face of the work.
5. Thermal Movement: Provide for such expansion and contraction of component materials as will be caused by a surface
temperature range of +/-90 F with out causing buckling, stress on glass, failure of seals, undue stress on structural elements,
reduction of performance of other detrimental effects.
6. Where permitted by code, a 1/3 increase in allowable stress for wind or seismic load shall be acceptable, but not in
combination with any reduction applied to combined loads. In no case shall allowable values exceed
the yield stress.
7. Compression flanges of flexural members may be assumed to receive effective lateral bracing only form anchors to the
building structure and horizontal glazing bars or interior trim which are in contact with 50% of the members total depth.
8. The sun room framing is designed to be self-supporting between the support construction. The sun room will impose reactions
to the support construction. All adjacent and support construction must support the transfer of all loads including horizontal
and vertical, exerted by the sun room. Design or structural engineering services for the supporting structure or building
components not included in the sun room scope are not included under this section.
PERFORMANCE DESIGN CRITERIA
A. Exposure: >B=
B. Importance Factor: 1.10
C. Wind Load: 125mph
SUBMITTALS
A. Submit one CAD Disk and 4 copies of shop drawings showing
plans, elevations and
sections
as required to fully describe the sun room construction for the Architect=s approval prior
to
starting fabrication. Provide all
flashing details and details of attachment to structure at a min.
scale of
3"=1'-0".
B. Submit structural calculations prepared in accordance
with the Aluminum Association=s
Specifications
For Aluminum Structures (SAS30) by a civil engineer
qualified in the design
of sun
room systems licensed in state where sun room is to be installed.
C. Submit all field verified dimensions prior to
fabricating any materials.
D. Structural silicone joinery, submit only if specifically
requested:
1. Certification that adhesion of
sealant to samples of metal and glass is adequate when tested
in
accordance with ASTM C794.
2. Certification that material in contact with sealant are compatible with sealant after being exposed to
2,000-4,000 microwatt ultra-violet radiation for 21 days.
3. Statement that stress on each
detailed sealant joint will not exceed design stress of sealant
when exposed to specified wind loads.
E. Submit (2) 12" x 12" samples of each type of
glass.
F. Submit (2) manufacturers samples of each type of
sealant.
G. Submit (2) 8"long samples of extrusions (with
appropriate finish).
H. Submit (2) sets of as-built drawings and cleaning and
maintenance manuals upon completion of
sun room installation.
I. Certification that insulating glass units will
withstand specified design loads.
QUALITY ASSURANCE
A. Work of this Section, including design, engineering,
fabrication, finishing, preparation at the job
site,
erection and glazing of the sun room system shall be the responsibility of the
sun room
manufacturer. The manufacturer shall be regularly engaged
in the all phases of construction
of sun
rooms and able to demonstrate that he has performed successfully on comparably
sized
projects
and of comparable design complexity over at least the previous ten years.
WARRANTY
A. Submit manufacturer=s
warranty certifying that sun room work was furnished and installed in
accordance
with the Contract Documents.
B. Certify that sun room frame is free of defects in design,
materials, and construction for a period
of
-10-years from the Date of Sun room Completion.
C. Warrant glass against defective materials, delimitation,
seal failure, and defects in manufacturer
per the
glass manufacturer=s standard warranties.
D. Warrant structural sealant for a period stated by sealant
manufacturer=s standard warranty of
Merchantable quality.
Warranty shall certify that cured sealant:
1. Will not become brittle or crack
due to weathering or normal expansion and contraction
of
adjacent surfaces.
2. Will not harden beyond a Shore A durometer of 70, nor soften below a minimum of
10
points.
3. Will not change color significantly
when used with compatible back-up materials.
4. Will not bleed significantly.
E. Warranty service becomes effective following fully
payment of the contract amount.
PART 2 PRODUCTS
MANUFACTURERS
A. Contract documents are based on
products manufactured by Florian Greenhouse, Inc.
Model: SIERRA ROOM XXX-XX##
Commercial Series
1. Other manufacturers must pre-qualify to bid not less than
ten (10) days prior to the bid closing date.
2. Prospective manufacturers submit notarized certification
that they have successfully
performed in
The
phase of design, manufacture and installation of sun room projects comparable
in nature over at
least the
previous ten (10) years, and provide a list of 10 references with contacts and
phone numbers
MATERIALS
A. Framework
1. Standard Thermally-Broken extruded
aluminum frame, Pre-cut , Pre-drilled, with
principal
Supporting members: .093" minimum thickness extruded aluminum, alloy
6063-T5
6063-T6, 6005-TS, or 6105-TS, per ASTM B221. Sizes, shapes and profiles as per Florian
Greenhouse standard components.
2. Snap-On covers and Miscellaneous
Non-Supporting Trim: .040"
minimum thickness
extruded aluminum, alloy 6063-T5 per ASTM B221.
3. Principal Formed Metal. Members:
.100" minimum thickness aluminum, alloy (6061-T6)
(6063-T5) per ASTM B209.
4. Bay Spacing to be 2'-7/8"o.c.
(30 7/8"), standard.
5. Glazing Bars are to be tubular
extrusions. The vertical and horizontal
extrusions shall have
internal
and external weep/condensation channels to direct moisture which could collect
on
the
interior of the glass, to the exterior of the greenhouse. The sill member shall be sloped
and weep
channeled to the exterior to force moisture, which may be collected, to exit to
the
exterior . The moisture shall weep/exit through small
hinged weep hole covers located
periodically
along the length of the sill member at the center of each bay. Interior and
exterior
sill trim covers will be included (finish to be the same as the greenhouse
aluminum).
All
fasteners are located within the structure of the unit and not visible to the
exterior or
interior
of the unit. The Sierra Room greenhouse
shall incorporate a screw-less, tamper
proof ,
commercial type nylon thermal glazing clip assembly system to secure glass
units and
outside
glazing caps without a Ametal-to-metal@
contact. The greenhouse shall
incorporate
screwless flat exterior cap on horizontal roof bars and beveled
style caps on horizontal wall/
gable
bars to allow flow-over of exterior rain-water on the upward side of the
cap. Head
members
and sill members shall have a non-conductive poured thermal break incorporated
to
prevent Ametal-to-metal@
contact.
B. Glazing Strips
1. Extruded EDPM rubber designed to comply with the
following specifications.
a. Hardness: ASTM D2240 Type A, 70
(+/-5) durometer.
b. Tensile Strength: ASTM D412, 800 psi (min).
c. Elongation: 300% (min.)
d. Color: Black
2. Compression Set ASTM D395 Method B,
22 hours @ 212 F, 25% (max.).
3. Heat Aging Characteristics:
a. 70 hours @ 212 F
b. ASTM D2240 Hardness Change: +5 durometer
c. ASTM D412 Tensile Change: 10%
d. ASTM D412 Elongation Change: 20%
4. ASTM D1171 Weather Resistance at 1
Part Ozone per Million, 500 hours at 20%
Elongation:
No cracks
5. No visual checks, cracks or breaks
after completion of tests.
C. Setting Blocks
1. Extruded Type II EPDM rubber
designed to permit adhesion to comply with the
following
specifications.
a. Hardness ASTM D2240 Type A 80
(=/-5) durometer
b. Color: Black
D. Fasteners
1. For Exterior Cap Retainers:
Commercial type nylon thermal glazing clip.
2. For Framework Connections: ASTM
A193 B8 300 series stainless steel, as required by
connection.
3. For Anchoring Sun room to Support
Structure: ASTM A307 zinc plated steel fasteners.
E. Flashing
1. 5005 H34 Aluminum .040"
minimum thickness. AAlso available
are Lead Coated Copper
(16 or 20oz.) And Stainless Steel ( specify GA)@
2. Sheet metal
flashings/closures/claddings are to be furnished shop formed to profile in 10'
lengths.
Field forming the ends may be necessary to suit some as-built conditions. Sheet
metal ends are to overlap 6" minimum, set in a full bed
of sealant and riveted, if required.
F. Finish
1. POLYCRON Extrusion Coatings: AAMA 2603.
a. Manufacturer to provide high solids
baked on POLYCRON dark bronze or white color.
Use
Color One Coat Application based on thermosetting resin technology.
b. ASTM D1400 Dry Film Thickness
c. ASTM D523 Gloss
d. ASTM D3363 Pencil hardness
e. ASTM D1308 Acid Resistance
f. ASTM B117 Salt Spray Resistance
g. ASTM D714, D2247 Humidity Resistance
G. Glass
1. Standard
Certification Requirements:
a. Heat Treated
psi.
b. Insulating
when
tested in accordance with ASTM E773 and ASTM E774. Dual edge seals with
the secondary seal for gas retention (no silicone sealant
used in gas filled units).
2.
Performance Requirements:
a. Probability of breakage not to
exceed 8/1000 for vertical glass and 1/1000 for
sloped glass upon first application of design wind and live
load pressures.
For glass selection, design wind pressure for a one
minute duration. For loads
Of
longer duration, use standard engineering practices for glass selection.
b. Probability of breakage due to
anticipated thermal stress not to exceed 8/1000 for
vertical
glass and 1/1000 for sloped glass.
c. Performance standards of glass
units are as follows: Roof SB80 /
Walls SB60
* Relative heat gain BTU/Hr/Sq
Ft. 32 / 81
* Shading coefficient .27 / .40
* % visible light transmission 47 / 69
* % U.V. light transmission 10
/ 14
* Inside dew point -8 degrees (60%
Humidity at 70 degrees temp inside)
* Inside glass surface temp. 58 (at 0 degrees outside/70 degrees inside)
* Winter U Value .25
* Winter R Value 4.0
3. Glazing Unit Composition: Heat Repellant
a. Sloped glass units are to be fully
insulated 1/8" tempered PPG Multi-Coat Low- E
Solar Ban 80 outer layer 5/8" air space, 1/8" tempered Clear inner layer for an overall thickness of 7/8".
All units may be gas
filled. ( If Required ).
b. Vertical glass units to be fully
insulated 1/8"tempered PPG Multi-Coat Low-E
Solar
Ban 60, 5/8" air space, 1/8" tempered Clear for an overall thickness
of 7/8".
All
units to be gas filled. ( If Required ).
H. Sealants
1. Structural Flush Glazed Joints:
High performance silicone sealant applied in accordance
with
manufacturer=s recommendations.
2. Non-Structural Flush Glazed Joints
and Weather seal Joints: Silicone sealants applied in
accordance
with manufacturer=s recommendations.
3. Structural silicone shall not be
used to support dead weight of vertical glass or panels.
FABRICATION
A. Construct sun room using extruded aluminum members.
B. Construct sun room using a continuous structurally adequate
curb with expansion joints as required.
C. Insofar as practicable, fit and assemble work in the
manufacturer=s shop based on field verified
dimensions. Work
which cannot be permanently assembled shall be shop-assembled, marked, and
disassembled
before shipment to the job site.
D. Design rafter bars for manufacturers Std. glazing strips.
E. Design glass retainer fasteners to resist uplift
loadings. Spacing to be determined by
structural
calculations,
when applicable.
F. Shop locate drill and bolt, or
weld aluminum clips to framing members.
G. Set glass with interior and exterior EDPM glazing strip.
H. Use EPDM setting blocks to support glass and to provide
edge clearances and glass bites as outlined
below, in
accordance with FGMA recommendations:
1. Set blocks not less than 6"
from edge of glass for support unit.
2. Glass Bite: Not
less than 2 nor
more than 5/8" on any side of glass unit.
3. Maintain 1/4" edge clearance
between glass and adjacent metal framework.
4. Use rubber spacers to maintain separation
of glass and adjacent metal framework.
I. Locate weep holes in sill to positively drain
condensation to exterior of sun room at center between
each
rafter connection.
PART 3 EXECUTION
EXAMINATION
A. Prior to fabrication or release for fabrication
contractor is to field verify all dimensions adjacent
associated
structure/substrate.
B. Upon arrival to the job site for installation of the
specified work, the manufacturer=s
erector is to
examine structure and substrate to determine that they are
properly prepared, dimensionally
accurate, and ready to receive the sun room work included
herein. Report any discrepancies to the
General
Contractor. Correction
of faulty work to be at the expense of the responsible party(s). The
sun room
manufacturer is not responsible for faulty structure or substrate.
C. Sun room manufacturer is to coordinate the installation
of all reglets into masonry walls at all
applicable locations.
PREPARATION
A. Contact between aluminum and dissimilar metals shall
receive a protective coating of asphaltic paint
for the
prevention of electrolytic action and corrosion.
B. Sun room manufacturer and manufacturer=s erector excludes all field measuring demolition,
removal, replacement or re-work of any existing material.
INSTALLATION
A. Install sun room frame, glass and accessory items as
needed in accordance with manufacturers
instructions.
B. Install sun room system under the direction of the sun
room manufacturer=s designated erection
supervisor.
C. Erect system plumb and true, in proper alignment and
relation to established lines and grades
as shown
on approved shop drawings.
D. Anchor sun room to structure in strict accordance with
approved shop drawings.
E. Use high performance silicone sealants to seal
horizontal joints between glass panels. Silicone
sealant
to wet seal joints between snap-on retainers and glass.
F. Apply
sealing materials in strict accordance with sealant manufacturer=s instructions Before
application, remove mortar dirt, dust, moisture and other
foreign matter from surfaces it will
contact. Mask adjoining surfaces to maintain a clean
and neat appearance. Tool sealing
compounds
to fill
the joint and provide a smooth finish.
G. Furnishing of temporary covering and weatherproofing of
the sun room openings, if required by
the
General Contractor, and removal of the protective measures during and after the
sun room
installation is excluded by the manufacturer and the
manufacturer=s erector ANY TEMPORARY
COVERINGS
THAT MAY BE REQUIRED ARE NOT TO OBSTRUCT OR INTERFERE WITH
THE SUN ROOM INSTALLATION IN ANYWAY.
TOLERANCES
A. All parts of the work, when completed, shall be within
the following tolerances:
1. Maximum variation from plane or
location shown on approved shop drawings:
1/8"per 12' length, or 1/4" in total length.
2. Maximum offset from true alignment
between two members abutting end-to-end,
edge-to-edge
in line or separated by less than 3": 1/32".
FIELD QUALITY CONTROL
A. Water Leakage: Field check in accordance with AAMA 501.2
in appropriate and proportionate
areas. There shall be no uncontrolled water leakage
as defined in AAMA 501.2. Water supply
to the
sun room, with adequate water pressure, is to be furnished by the General
Contractor. Tests
are to be
conducted upon completion of the installation with no remobilization or down
time
included
to accommodate either water supply availability or witness personnel
schedules. Testing
is to be
performed by the manufacturer=s authorized
personnel. Independent laboratory
testing
and
reports, if required, are to be ordered, directed, and paid for by the Owner
and/or General
Contractor.
CLEANING
A. Install sun room frame and associated metal to avoid
soiling or smudging the finish.
B. Clean glass and frame at time of installation. Final cleaning, if required, subsequent to
completion
of
project, is not to be performed by the manufacturer.
PROTECTION
A. The sun room manufacturer does not provide, nor does it
include any temporary protection to the
sun room
and its materials after the installation is complete. Protection of the sun room from on-
going
work by other trades shall be the responsibility of the General
Contractor. The manufacturer
is
responsible only for the damaged caused by the personnel under its control and
responsibility.
END OF SECTION